In case that disabling passthrough doesn't help, my conclusion goes like this: Then your DAC doesn't support all audio codecs, and Kodi has no other choice than switching to the next audio output device (HDMI) to provide any sound.
You can buy a different DAC (HifiBerry) or an HDMI audio splitter (maybe cheaper) to get analogue audio for all sources.
Thanks for the good conversation, because you've been provided all info in an excellent way.![]()